Industrial Automation
Custom PLC-level and embedded control systems for manufacturing, agri-processing, and factory floors — engineered for your exact workflow, not adapted from a template.
❝We turn your operational problem statements into production-ready automation solutions—from discovery to deployment.❞
❝Manufacturing floors, farms, power grids, and textile units all operate under constraints that generic software ignores. We don't.❞
Factory floor automation, quality control, process control
Manual inspection cycles, unplanned downtime, paper-based tracking
Irrigation scheduling, crop monitoring, motor protection
Manual irrigation, crop loss from over/under watering, motor burnout
Grid monitoring, fault prediction, load management
Equipment damage from voltage instability, reactive-only protection
Process automation, quality tracking, machine monitoring
Manual quality checks, production data on paper, machine idle time
❝We don't sell software packages. We engineer bespoke automation systems around your constraints — from first principles.❞
Custom PLC-level and embedded control systems for manufacturing, agri-processing, and factory floors — engineered for your exact workflow, not adapted from a template.
Predictive analytics, computer vision, and edge-AI deployment that runs on your hardware — not someone else's cloud subscription. Models trained on your operational data.
Connected sensor networks with real-time dashboards, intelligent alerts, and remote control — built for reliability in field and industrial conditions.
Precision irrigation controllers, crop monitoring, and farm automation that reduces input costs and increases yield predictability — designed for Tamil Nadu's agricultural realities.
3-phase monitoring, voltage protection, and smart energy management with automated fault detection and load balancing — protecting industrial equipment from grid instability.
Convert manual, paper-based, or analogue workflows into tracked, auditable, and automatable digital processes. No ERP required. No unnecessary complexity.
A structured five-stage pipeline — from understanding your problem to a live, installed solution at your facility.
On-site assessment, operator interviews, workflow observation, constraint mapping, and problem statement documentation. We see the problem firsthand.
On-site assessment, operator interviews, workflow observation, constraint mapping, and problem statement documentation. We see the problem firsthand.
System architecture design, technology selection rationale, hardware BOM, software stack specification, timeline estimation, and risk identification.
Rapid prototype on development hardware demonstrating core logic. Stakeholder demonstration session. Feedback incorporated before full build begins.
Production hardware assembly, firmware/software development, integration testing, environmental hardening, load testing, and documentation preparation.
Physical installation, wiring, commissioning, operator training, live demonstration of all features, and handover documentation. System runs before we leave.
Live solutions already deployed and delivering measurable results. Every case is a complete engineering story.
A coconut, banana, guava, and leafy-greens farm needed automated sequential irrigation across four zones with 3-phase motor protection, NTP scheduling, and remote Telegram control — eliminating daily manual operation by the farm owner.
Farm owner was manually operating irrigation pumps multiple times daily across four crop zones with different water schedules. A single pump failure without voltage protection could destroy the motor. No remote visibility meant the owner had to be physically present.
ESP32-based control unit with 3-phase voltage monitoring via ZMPT101B sensors, relay switching bank for zone control, NTP-synchronized scheduling, MQTT telemetry to cloud dashboard, and Telegram Bot API for remote override commands.
A wideband RF detection system using an ADF4351 synthesizer, custom BPF/LNA chain, and directional antennas — capable of identifying hidden transmitters across frequency bands used by surveillance devices.
Need for a portable, intelligent RF spectrum scanner capable of identifying hidden surveillance transmitters across commercial and restricted frequency bands — without relying on expensive proprietary spectrum analyzer hardware.
ADF4351 frequency synthesizer for sweep generation, custom-designed bandpass filters and low-noise amplifier chain, directional antenna array, edge computing unit for signal classification, and a real-time signal strength display.
An ESP32-based LSTM voltage forecasting system that predicts grid instability before faults occur — designed for small industrial loads in regions with fluctuating power supply.
Small industrial facilities in power-unstable regions experience equipment damage and production losses due to voltage fluctuations. Reactive protection triggers after damage begins. Predictive intervention requires forecasting instability seconds before it occurs.
ESP32 with ZMPT101B voltage sensing sampling at 1kHz, onboard LSTM model inference using TensorFlow Lite for Microcontrollers, threshold-based relay protection, MQTT telemetry to cloud dashboard with historical trend visualization.
We're actively taking on new client engagements. Bring us your operational challenge — we'll build the solution.
AuraSense Technologies is a Tamil Nadu–based automation and AI consultancy built by engineers who compete at the national level and have already delivered production IoT systems in the field.
We don't hand you a report and walk away. Our model is consulting-to-product: we understand your problem, then we build the thing that solves it — and install it ourselves.
“We don't sell software packages. We engineer bespoke automation systems around your constraints.”
Multiple first-prize wins at Anna University, CIT Coimbatore, PSG Tech — our team builds systems that perform under scrutiny.
We take your problem statement, prototype it, refine it with you, and deliver a complete production system. No advisory-only engagements.
Founded by IEEE Communication Society chapter leadership — with the technical rigour and professional standards that come with it.
Based in Erode district. We understand regional industries — textiles, agriculture, manufacturing — and build for those realities.
Tell us what's breaking, what's slow, or what you wish was automated. We'll come back with a concrete plan — not a sales pitch.